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Abstract Flow cell electrodes are typically composed of porous carbon materials, such as papers, felts, and cloths. However, their random architecture hinders the fundamental characterization of electrode structure‐performance relationships during in situ operation of porous electrochemical flow systems. This work describes a “print‐and‐plate” method that combines direct ink writing of micro‐periodic lattices with a two‐step metal plating process that converts them into highly conductive (sheet resistance 40 mΩ sq−1) electrodes. Theiroperandoperformance is assessed in an anthraquinone disulfonic acid half‐cell using widefield electrochemical fluorescence microscopy, where output current and fluorescence intensity are in excellent agreement. The pressure drop associated with flow through three electrode designs is determined via simulations from which the most efficient design is identified and manufactured via print‐and‐plate. Confocal fluorescence microscopy is then used to create a 3D map of the state of charge (SOC) inside this print‐and‐plate electrode. The experimental state of the charge map is in good agreement with computational predictions. The rapid design, simulation, and fabrication of print‐and‐plate electrodes enable fundamental investigations of how architected porosity affects electrochemical performance under flow.more » « lessFree, publicly-accessible full text available March 10, 2026
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Román‐Manso, Benito; Weeks, Robert D.; Truby, Ryan L.; Lewis, Jennifer A. (, Advanced Materials)Light- and ink-based 3D printing methods have vastly expanded the design space and geometric complexity of architected ceramics. However, light-based methods are typically confined to a relatively narrow range of preceramic and particle-laden resins, while ink-based methods are limited in geometric complexity due to layerwise assembly. Here, embedded 3D printing is combined with microwave-activated curing to generate architected ceramics with spatially controlled composition in freeform shapes. Aqueous colloidal inks are printed within a support matrix, rapidly cured via microwave-activated polymerization, and subsequently dried and sintered into dense architectures composed of one or more oxide materials. This integrated manufacturing method opens new avenues for the design and fabrication of complex ceramic architectures with programmed composition, density, and form for myriad applications.more » « less
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